No. 55, Bainishan West Road, Dalingshan Town, Dongguan City, Guangdong Province, China
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The company pioneered the "human-machine integration" intelligent manufacturing mode, and the welding yield rate jumped by 99.7%, leading the industry
Release Time:
2025-01-09 10:49
In the wave of intelligent manufacturing, the company has innovatively built a "AI+Craftsman" dual engine drive system. Its scrap metal recycling equipment production line has recently achieved a breakthrough integration of robot welding and eight level welder collaborative operation, creating a new industry benchmark of 100% zero defects in key welds while increasing production capacity by 300%.
The intelligent welding center, built with an investment of 15 million yuan, is equipped with 12 six axis robots equipped with laser vision systems, which can complete millimeter level precision welding of 85% of standard welds. At key nodes such as the pressure bearing parts of the hydraulic cylinder, the welding is still carried out by experienced welders with an average of 20 years of service, who fine tune the shape of the 0.2mm molten pool with the touch of their fingertips. This intelligent manufacturing mode of "machine main quantity, manual main precision" has enabled the fatigue life of the main frame of the shearing machine to exceed 100000 hours, which is 45% higher than pure robot welding.
Each pressure sensor installation position must be manually ground for 3 hours. "Chief welder Mr. Liu demonstrated the fingertip craftsmanship that cannot be replicated by equipment worth millions of dollars. The inspection report shows that this process reduces the vibration value of the equipment to one-third of the EU standard. At present, hydraulic balers produced using this mode have been purchased in bulk by international giants such as Hitachi Heavy Industries, and the return rate of overseas customers has surged by 68%.
The company is redefining the connotation of high-end manufacturing - when the "fast" of intelligence meets the "slow" of craftsmanship, it collides with the irreplaceable quality moat of Chinese intelligent manufacturing.
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Dongguan Aluminum American Aluminum Profile Co., Ltd
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